- We work extensively with modern design tools for generation of 3D CAD models and 2D drawings and layouts.
- We offer alternate selection of material of construction and localization for critical core components of Turbo machines.
- Aerodynamic validation of critical fluid flow path components including 1D & 2D simulations.
- Static and dynamic finite element analysis (FEA) for critical stator and rotor components.
- Design and validation of transmission gears & pinion sets as per International Standards used in Integrally Geared Centrifugal compressors
- Reverse engineering of Impellers for centrifugal compressors, blades for axial compressors and turbines.
- Design and Analysis of rotor coupling elements for power transmission.
- Design and selection of sliding bearings for high load applications (axial, radial and combined axial-radial)
- Design of sealing elements for e.g. contact non-contact labyrinth seals, aero dynamic and Aero static seals
- Rotor stability analysis: Rotor dynamics analysis for lateral and torsional vibration prediction.
- Systems Engineering for Piping and plant Layout
- Selection and sizing of lubrication and control oil system
- Mechanical and Thermal design of heat exchangers and process gas coolers (air cooler & Water cooled)
- Equipment base frame & foundation design and load calculations
- Design and sizing of compressor suction filtration system
- Design and Sizing of Compressor Noise protection systems and elements.
- Design of Steam Turbine Condenser system
- Flow control system: Inlet Guide Vane (IGV) control system including Control Box and Actuator.
- Compressor Anti-Surge Control System
- Motor Control Center
- Vibration and Temperature Monitoring System